PLANT FREEZE-DRYERS

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The Freeze dryer series is designed for pharmaceutical and bio-food applications. They offer advanced process control, high performance and are GMP and SCADA compliant, making them ideal for both small and large scale production. With a focus on precision and reliability, the dryers ensure consistent drying results and easy maintenance thanks to CIP (clean in place) and SIP (sterilize in place) systems.

Model: Plant Freeze-dryers LP50 / LP100 / LP200 / LP300

Manufacturer: iLShinBioBase

Origin: South Korea

 

Key Features

  • Compact Design: All-in-one type, suitable for small spaces.
  • Pilot Scale Capacity: Condenser capacity of 10~30 liters per batch.
  • Shelf Area and Distance: 0.6 ~ 2.0㎡ with standard spacing of 60 mm.
  • Shelf Applications: Selectable options for bulk or vial stoppering.
  • Shelf Temperature Range: From -45℃ to +80℃.
  • Condenser Temperature Options: -80℃ or -120℃.

 

Process Control

  1. Freeze Drying Process
    • Steps: Loading → Primary Freezing → 1st Drying Process → 2nd Drying
    • Includes the sublimation process.
  2. Manual Control
    • Input conditions and parameters for the process from freezing to 1st/2nd drying.
    • The process is completed after verifying the drying is finished.
  3. Automatic Control
    • Select a recipe for the process.
    • Parameters for pre-freezing, 1st drying, and 2nd drying are automatically set up.
    • Process completion is verified using the P-rise test system inside the chamber.

 

Specifications

 

Drying Chamber

  1. Cooling speed: Within 60 minutes from 20℃ to -40℃ (1℃/min).
  2. Shelf temperature uniformity: Less than ±1.5℃.
  3. Vessel pressure standard: Vacuum gauge pressure lower than 5 x 10⁻³ Torr.
Cold Trap Chamber (Condenser)

  1. Cooling speed: Within 30 minutes from 20℃ to -70℃.
  2. Defrosting System:
    • Hot gas solenoid method.
    • Quick defrosting using steam and hot water, completing ice removal within 30 minutes
Vacuum System

  1. Pull-down time: From 760 Torr to 100 mTorr within 45 minutes.
  2. Final vacuum pressure: Lower than 20 mTorr
IoT Remote Monitoring Service

  • Internet of Things Technology:
    • 24/7 monitoring via the manufacturer’s server and user’s smartphone.
    • Real-time diagnosis and data logging.
  • Proactive Service:
    • Process data can be monitored using a smartphone application.
    • Reports incidents to the manager and allows service actions without on-site visits.
    • Compatible with Android 2.3 (Gingerbread or later) and iOS 9.2 or later.
Command Room Data Monitoring

  1. Temperature Monitoring: Sample, shelves, condenser, and refrigeration system.
  2. Pressure Monitoring: Vacuum and chamber.
  3. Alarms:
    • Sensor failure, condenser overheat, over current, oil circulation failure.
    • Motor overheat, heater malfunction, condenser temperature error, vacuum failure, heat media circulation issue.

4. General Data: Process status including pre-freezing, vacuum status, 1st and 2nd drying processes

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